Here's a couple of pics to show you guys how it turned out. I had to break down and spend some Christmas money on a dremel to do the clean up work. I got pretty close with my angle grinder but I wanted things a little smoother, so I spent a bit of money on a dremel. I'm happy with the way it turned out. Here's the rough metal:
And here's the finished product after I applied my fingernail paint. Not a perfect color blend, but close enough. It'll keep the evil rust away. The colors look closer in person. Also, please notice the wonderful Phil BB!