Replacement Pannier Clips?
#1
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
Replacement Pannier Clips?
Does anyone make generic pannier retention clips? I have a set of the Nashbar waterproof panniers. I like the bags, they are voluminous and hold out the water, but the clips are absolutely atrocious, as they are simply an open hoop held on by a bungee strap. After losing a bag on a relatively tame trail at the park this weekend, I'd like to just replace the clips with something that closes, so the bag can't go tumbling. They need to go onto a 10mm rack tubing.
I see that Ortlieb sells replacements, but I don't really want to add the rail if I can avoid it. Something like this would probably be perfect, but they are no longer available: https://www.bikebagshop.com/lone-pea...et-p-1675.html
I see that Ortlieb sells replacements, but I don't really want to add the rail if I can avoid it. Something like this would probably be perfect, but they are no longer available: https://www.bikebagshop.com/lone-pea...et-p-1675.html
#2
Mad bike riding scientist




Joined: Nov 2004
Posts: 29,152
Likes: 6,209
From: Denver, CO
Bikes: Some silver ones, a red one, a black and orange one, and a few titanium ones
Does anyone make generic pannier retention clips? I have a set of the Nashbar waterproof panniers. I like the bags, they are voluminous and hold out the water, but the clips are absolutely atrocious, as they are simply an open hoop held on by a bungee strap. After losing a bag on a relatively tame trail at the park this weekend, I'd like to just replace the clips with something that closes, so the bag can't go tumbling. They need to go onto a 10mm rack tubing.
I see that Ortlieb sells replacements, but I don't really want to add the rail if I can avoid it. Something like this would probably be perfect, but they are no longer available: https://www.bikebagshop.com/lone-pea...et-p-1675.html
I see that Ortlieb sells replacements, but I don't really want to add the rail if I can avoid it. Something like this would probably be perfect, but they are no longer available: https://www.bikebagshop.com/lone-pea...et-p-1675.html
But, if you really feel the need to go with the Lone Peak, they appear to be available directly from Lone Peak.
__________________
Stuart Black
Dreamin' of Bemidji Down the Mississippi (in part)
Plan Epsilon Around Lake Michigan in the era of Covid
Gold Fever Three days of dirt in Colorado
Pokin' around the Poconos A cold ride around Lake Erie
Dinosaurs in Colorado A mountain bike guide to the Purgatory Canyon dinosaur trackway
Solo Without Pie. The search for pie in the Midwest.
Picking the Scablands. Washington and Oregon, 2005. Pie and spiders on the Columbia River!
Stuart Black
Dreamin' of Bemidji Down the Mississippi (in part)
Plan Epsilon Around Lake Michigan in the era of Covid
Gold Fever Three days of dirt in Colorado
Pokin' around the Poconos A cold ride around Lake Erie
Dinosaurs in Colorado A mountain bike guide to the Purgatory Canyon dinosaur trackway
Solo Without Pie. The search for pie in the Midwest.
Picking the Scablands. Washington and Oregon, 2005. Pie and spiders on the Columbia River!
#3
Senior Member

Joined: Feb 2010
Posts: 1,140
Likes: 261
From: NH
These Rixen & Kaul Klickfix hooks are rugged and simple. I have them on a pair of retired Madden panniers..

KLICKfix Twist Hooks with blue catch - pair

KLICKfix Twist Hooks with blue catch - pair
#4
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
you do.. buy aluminum flat bar at the hardware store
ball detent pins thru a hole in the hook is how tail wind panniers locked onto the rack rail..
Coroplast or thin plywood for the stiffner panel?
...
ball detent pins thru a hole in the hook is how tail wind panniers locked onto the rack rail..
Coroplast or thin plywood for the stiffner panel?
...
Last edited by fietsbob; 01-23-17 at 09:53 AM.
#5
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
Frankly, I'd add the rail (and have). The rail spreads the load out across the top of the pannier. Individual clips like the Lone Peak could easily tear through many bags. I've even gone so far as adding the lower hardware from Ortlieb to some bags because the attachment is much more stable and stronger.

Although, if the rails add that much benefit, I could deal with the $7 they cost. I was originally just looking for something that looked like it would use the existing holes.
#6
Senior Member

Joined: Jun 2015
Posts: 1,936
Likes: 1,155
From: Down Under
Bikes: A steel framed 26" off road tourer from a manufacturer who thinks they are cool. Giant Anthem. Trek 720 Multiroad pub bike. 10 kids bikes all under 20". Assorted waifs and unfinished projects.
If you don't have access to basic tools like a drill and hacksaw to do fietsbob suggestion of a piece of aluminium stip as a backing stiffener to the Lonepeak clips , then go to a bolt shop and buy some fender/mudguard washers to put on the inside of the bag. These are large diameter washers with a comparatively small hole in the middle. So a 1/4" washer (for a 1/4" bolt) can be up to 1 3/8" in diameter, this will stop them from pulling through. Even better if you have a sandwich of washer-bag-washer.
#7
Senior Member

Joined: Feb 2010
Posts: 1,140
Likes: 261
From: NH
Jef- I see that my old Madden front panniers use just one of the Klickfix locking hooks in the middle between ordinary open hooks like you have on your Nashbar's. Could be all you need to prevent bounce off supplemental to what you have already. All three are attached directly to 1/8" plastic backing with no signs of stress...


#8
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
Interesting idea Bob! That really is all I need, I may give that a go.
The hooks themselves are not overloaded or stressed in any way, even with the bags being overloaded on the last trip. The bungee just didn't hold them down enough, and rough roads they'd bounce enough to fall off. One retention clip may work, I was even just thinking some sort of strap around them and the rack originally. There is already quite a bit of plastic support in the bags.
The hooks themselves are not overloaded or stressed in any way, even with the bags being overloaded on the last trip. The bungee just didn't hold them down enough, and rough roads they'd bounce enough to fall off. One retention clip may work, I was even just thinking some sort of strap around them and the rack originally. There is already quite a bit of plastic support in the bags.
#9
Senior Member

Joined: Sep 2015
Posts: 1,679
Likes: 98
From: New Jersey
You can buy a ton of bag hardware from Jandd's website. I would take the opposite approach that you are investigating--I would replace the bungee with a webbing strap with hook (which they sell). You can punch holes in the bag with a leather punch, and put a blob of silicone caulk on each side, with washers clamping the fabric. It's waterproof enough for anything but a hurricane.
I don't find J hooks so awful for mounting panniers, but maybe that's just me.
I don't find J hooks so awful for mounting panniers, but maybe that's just me.
#10
Senior Member
Joined: Nov 2008
Posts: 7,239
Likes: 8
From: Bay Area, Calif.
Interesting idea Bob! That really is all I need, I may give that a go.
The hooks themselves are not overloaded or stressed in any way, even with the bags being overloaded on the last trip. The bungee just didn't hold them down enough, and rough roads they'd bounce enough to fall off. One retention clip may work, I was even just thinking some sort of strap around them and the rack originally. There is already quite a bit of plastic support in the bags.
The hooks themselves are not overloaded or stressed in any way, even with the bags being overloaded on the last trip. The bungee just didn't hold them down enough, and rough roads they'd bounce enough to fall off. One retention clip may work, I was even just thinking some sort of strap around them and the rack originally. There is already quite a bit of plastic support in the bags.
#11
Senior Member



Joined: Aug 2010
Posts: 12,727
Likes: 2,105
From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
If you go with the Ortlieb with rail, another advantage is the ability to shift hook positions for different racks. Just last night I was moving the hooks on my frontloaders to go on a different rack than I used on my last trip. The panniers with hooks riveted on are always a frustration to me when you can't move the hook positions.
Before you buy, estimate your total price of hardware with shipping and then compare to a new set of Ortliebs. You might decide to upgrade instead.
I just checked, the three different places in Europe that I have bought Ortlieb from before are currently not exporting Ortlieb to USA, so you unfortunately would be paying the higher prices charged in USA.
Before you buy, estimate your total price of hardware with shipping and then compare to a new set of Ortliebs. You might decide to upgrade instead.
I just checked, the three different places in Europe that I have bought Ortlieb from before are currently not exporting Ortlieb to USA, so you unfortunately would be paying the higher prices charged in USA.
#12
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
Yeah, I considered that, but hardware directly from Ortlieb (rail and hooks for two bags), is ~$40. New set of Back Rollers is $180 (both sans shipping, but I'd imagine that's a wash considering I would order either). Adding a single center locking hook would be $25-30 for four bags (if I wanted to do the fiancee's set, or my fronts, as well). The bags themselves are fine, for the price difference I think a retrofit is more sensible.
#14
This is also a Nashbar pannier (front). It had inadequate mounting components, which I replaced with the fix in the lower picture. Of more concern was one hook pulled out of its mounting last week. It was an easy fix; a couple of pop rivets, and it was good to go. I've used these panniers for the last 10 years, 2 of those years were some pretty extensive touring. They have had a lot of abuse, and stay on my around town bike most of the time. They have hauled much heavier loads of groceries than they ever did touring.
I think BobG's solution is an elegant fix, but you might still want the bungee to keep the pannier from flopping.

I think BobG's solution is an elegant fix, but you might still want the bungee to keep the pannier from flopping.

Last edited by Doug64; 01-23-17 at 04:47 PM.
#15
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
#16
If all you really want to do is keep the hooks from coming off or to keep that bungee hook in place, just use a few heavy duty zip ties and everything will stay in place, but this works best if you don't take your panniers off very often.
#17
Senior Member



Joined: Aug 2010
Posts: 12,727
Likes: 2,105
From: Madison, WI
Bikes: 1961 Ideor, 1966 Perfekt 3 Speed AB Hub, 1994 Bridgestone MB-6, 2006 Airnimal Joey, 2009 Thorn Sherpa, 2013 Thorn Nomad MkII, 2015 VO Pass Hunter, 2017 Lynskey Backroad, 2017 Raleigh Gran Prix, 1980s Bianchi Mixte on a trainer. Others are now gone.
My Nashbar ATB panniers that have not been used since my first tour and a pannier that I got from Europe that I use as a gym bag just hang from hooks, they both have velcro straps to hold the pannier down. If you yank hard on them, the velcro will come loose but more velcro could also be a simple answer.
#18
Joined: Jul 2007
Posts: 3,423
Likes: 55
From: Chapin, SC
Bikes: all steel stable: surly world troller, paris sport fixed, fuji ss
I'd loop velcro-tape under any bolted-on and rack-facing attachments. Or bolt-on the tape yourself. That's what I'd do for a quickie economy fix.
What you really should do is: Get serious...hand those panniers down...BUY ORTLIEBS...and you'll never look back.
What you really should do is: Get serious...hand those panniers down...BUY ORTLIEBS...and you'll never look back.
#19
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
To me, the experience is far more valuable than the equipment. So long as the equipment is not dragging down the experience, having something better does not add to it. I won't remember the couple extra seconds it takes to mount a bag, or that time or two it falls off (hell, it happened a couple times in the NL, and I can't specifically remember any one in detail).
#20
Mid Tour!
Joined: Oct 2016
Posts: 569
Likes: 4
From: Soon back in Edmonton Alberta
Bikes: Marin Muirwoods Racked out for this years Tour, Norco Indi 4 racked out from last years tour, Giant Defi II for week-end ripps.
Jeff, I had the same problem last year with my used Panniers on the front. Simply snugged them down each morning with my one strap Velcro. Never a problem once I discovered this stuff. (see photo)
I like the Idea of the simple replacement clips. I will be looking for some next time I am in Winnipeg.
Hope this helps.

-Snuts-
I like the Idea of the simple replacement clips. I will be looking for some next time I am in Winnipeg.
Hope this helps.

-Snuts-
#21
Joined: Jul 2007
Posts: 3,423
Likes: 55
From: Chapin, SC
Bikes: all steel stable: surly world troller, paris sport fixed, fuji ss
Yeah, but by that logic I would have bikepacked across the Netherlands and Belgium on a CF Trek like the Italian group I saw at Kinderdijk, not an $85 Miyata, and certainly wouldn't be flying a budget airline to Iceland and riding a 20 year old slightly too small no suspension Scott MTB. I'm still in the "I'm comfortable, but not flush with cash, and really shouldn't even be doing this cause I ahve a wedding to pay for" phase of my life. My only issue with the Nashbar bags is that they occasionally bounce off. If I can fix that for a couple bucks, there is absolutely no benefit to me on spending a couple hundred bucks replacing my $50 rear bags and free hand me down fronts with a $400 Ortlieb set.
To me, the experience is far more valuable than the equipment. So long as the equipment is not dragging down the experience, having something better does not add to it. I won't remember the couple extra seconds it takes to mount a bag, or that time or two it falls off (hell, it happened a couple times in the NL, and I can't specifically remember any one in detail).
To me, the experience is far more valuable than the equipment. So long as the equipment is not dragging down the experience, having something better does not add to it. I won't remember the couple extra seconds it takes to mount a bag, or that time or two it falls off (hell, it happened a couple times in the NL, and I can't specifically remember any one in detail).
But you could still do the rear Ortliebs for the cost a bride-shoes at $180 and the fronts for bride-maids-shoes at $140.
Last edited by BigAura; 01-23-17 at 09:08 PM.
#22
Thread Starter
Senior Member
Joined: Apr 2015
Posts: 8,206
Likes: 86
From: Metro Detroit/AA
Bikes: 2016 Novara Mazama
But you could still do the rear Ortliebs for the cost a bride-shoes at $180 and the fronts for bride-maids-shoes at $140. 


No, I got your first part, I'm just settling in on the third clip suggestion. My bags mostly work, I've got no reason to ditch them for something considerably more, a couple dollar fix is all I need! I'm not going to lie, Ortliebs are on my list for future purchases (if for absolutely no reason other than yellow is MUCH brighter than black), but for now what I have is 98% of the way to what I need. I also don't have a sewing machine, and trust myself to make my bags more waterproof with neoprene washers than thread and needles.
#23
Banned.
Joined: Nov 2015
Posts: 2,077
Likes: 1
I don't think a sewing machine would work. My small nasbar panniers are the right size for me right now. The ortliebs are larger than needed. I think the 3rd clip will work best.
Jeffnvk -- which clips are you planning on using.
Jeffnvk -- which clips are you planning on using.



