How about this question on wheels
#1
Thread Starter
Banned
Joined: Apr 2010
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From: Lincoln Ne
Bikes: RANS Stratus TerraTrike Tour II
How about this question on wheels
Some people seem to have an aversion to "computer built wheels", and want hand built wheels.
So the question is what is your experience with the two types. In my case my Rans Stratus has approx 16000 miles on it, and im pretty sure it has computer built wheels, a 20" and a 26" wheel. As of yet they are absolutely true.
So yes what is your experience.
So the question is what is your experience with the two types. In my case my Rans Stratus has approx 16000 miles on it, and im pretty sure it has computer built wheels, a 20" and a 26" wheel. As of yet they are absolutely true.
So yes what is your experience.
#2
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Joined: Feb 2004
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From: St Peters, Missouri
Bikes: Catrike 559 I own some others but they don't get ridden very much.
I don't even know for sure what "machine built wheels" means today. I don't know what modern wheel building machines look like or how they work. I know that I like having hand built wheels on my personal bikes because I get satisfaction from building them myself.
Since I'm operating with zero failures with either one, what possible basis for comparison should I be using?
Since I'm operating with zero failures with either one, what possible basis for comparison should I be using?
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#3
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Joined: Feb 2007
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From: Mid Willamette Valley, Orygun
Bikes: 87 RockHopper,2008 Specialized Globe. Both upgraded to 9 speeds. 2019 Giant Explore E+3
A machine built wheel can be "touched up" by a human and then result in an excellent wheel.
I've only bought one cheap ($30ish) front wheel for a mountain bike flip.
All the spokes were about 2mm short of the screw driver slot.
1/2 were tensioned just like I would.
Every other spoke was about 1/2 proper tension.
Width between the brake tracks varied about 1/32".
I've only bought one cheap ($30ish) front wheel for a mountain bike flip.
All the spokes were about 2mm short of the screw driver slot.
1/2 were tensioned just like I would.
Every other spoke was about 1/2 proper tension.
Width between the brake tracks varied about 1/32".
Last edited by Bill Kapaun; 01-13-18 at 12:58 PM.
#4
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From: NW,Oregon Coast
Bikes: 8
the wheels built at the distributor level are combining parts at their cost, and so can cost less than a identical wheel
hand built by the retail shop..
new bikes you buy use the production efficiency of a wheel building machine all spoke nips turned the same time..
yes the retail shoppe will hand test the finished product if asked.
...
hand built by the retail shop..
new bikes you buy use the production efficiency of a wheel building machine all spoke nips turned the same time..
yes the retail shoppe will hand test the finished product if asked.
...
#5
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Joined: Apr 2007
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From: Munising, Michigan, USA
Bikes: Priority 600, Priority Continuum, Devinci Dexter
Back in the day perhaps the machines weren't so good, so one did want a human at the end to add the finishing touches. Maybe that's still true, though I think machines have come a long way.
Today I see "hand built" as suggesting a certain level of love and care and attention to detail. You can know that someone who loves bikes obsessed over building your wheel, as opposed to a machine operator pushing buttons.
#6
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From: TN
IIRC I read an interview with someone from a company that makes wheel building machines. The quality of the finished wheel has a lot to do with how many times the machine does its thing. The manufacturer decides how many cycles is good enough. More cycles=more time=more cost to mfg per wheel. Maybe someone remembers this better and can provide a link.
#7
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From: SF Bay Area
Bikes: Bianchi Infinito (Celeste, of course)
Even the phrase "hand-built" doesn't necessarily mean what people think. For example, as of a few years ago ALL Shimano wheels were hand-built.
A look inside Shimano's shrouded wheel factory | Cyclingnews.com
Here's a recent example from DT Swiss.
To a large extent, wheel quality comes down to time & effort. Steps like stress reliving and re-tensioning take more time than a simple load and tighten. Ultimately, a personal custom wheel builder is more likely to be able to cope with variation. For example, "does this rider need less tension because they're light?". Assembly line factory wheels have the advantage of starting higher quality consistent parts. There's no mailing parts across the country and then discovering that the rim is a hair bent, out of spec rims would simply be binned.
Both approaches can produce excellent and reliable wheels. Factory wheels generally have access to features that a custom builder won't (for compatibility). Custom builds can give you a wheelset perfectly suited to an individual's riding style.
A look inside Shimano's shrouded wheel factory | Cyclingnews.com
Here's a recent example from DT Swiss.
To a large extent, wheel quality comes down to time & effort. Steps like stress reliving and re-tensioning take more time than a simple load and tighten. Ultimately, a personal custom wheel builder is more likely to be able to cope with variation. For example, "does this rider need less tension because they're light?". Assembly line factory wheels have the advantage of starting higher quality consistent parts. There's no mailing parts across the country and then discovering that the rim is a hair bent, out of spec rims would simply be binned.
Both approaches can produce excellent and reliable wheels. Factory wheels generally have access to features that a custom builder won't (for compatibility). Custom builds can give you a wheelset perfectly suited to an individual's riding style.
#8
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Joined: Dec 2009
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From: Melbourne, Oz
Bikes: https://weightweenies.starbike.com/forum/viewtopic.php?f=10&t=152015&p=1404231
A machine built wheel with tangential spokes on both sides usually isn't symmetrical - trailing spokes on one side will be heads in, and heads out on the other. This will annoy anyone with a touch of OCD.
Machine built wheels used to be relatively crap because the machines couldn't handle spoke wind-up, so they were made without enough tension.
Seems like that issue has been solved, because cheap wheels are much better these days.
Machine built wheels used to be relatively crap because the machines couldn't handle spoke wind-up, so they were made without enough tension.
Seems like that issue has been solved, because cheap wheels are much better these days.
#9
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Joined: Aug 2005
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
I have owned three sets of "machine built wheels".
The first was a pair of Wheelsmith wheels with Mavic CXP33 rims on Dura Ace hubs, 32H, 3X with Wheelsmith 2.0/1.7/2.0 spokes. The were perfectly true right from the start and needed no attention until the brake tracks got too thin to trust after about 30,000 miles.
The second was a pair of wheel from Colorado Cyclist with, again CXP-33 rims, Campy Chorus hubs, 32H, DT 2.0/1.8/2.0 spokes. CC claimed were "hand tensioned and trued" but machine assembled and initially trued and tensioned. They have been equally reliable and one (the front) is still in use after 41,000 miles.
The third is a set of Shimano WH-R560 prebuilt wheels. They have specific hubs and rims with 16 radial laced bladed spokes in front, 20 blade rear spokes, ten radial drive side and ten 2X non-drive side. These are now 27,000 miles old and still perfectly true and solid. They have never needed any truing or attention.
Conclusion: Modern machine built wheels can be very satisfactory if you buy good quality components from a reputable maker.
The first was a pair of Wheelsmith wheels with Mavic CXP33 rims on Dura Ace hubs, 32H, 3X with Wheelsmith 2.0/1.7/2.0 spokes. The were perfectly true right from the start and needed no attention until the brake tracks got too thin to trust after about 30,000 miles.
The second was a pair of wheel from Colorado Cyclist with, again CXP-33 rims, Campy Chorus hubs, 32H, DT 2.0/1.8/2.0 spokes. CC claimed were "hand tensioned and trued" but machine assembled and initially trued and tensioned. They have been equally reliable and one (the front) is still in use after 41,000 miles.
The third is a set of Shimano WH-R560 prebuilt wheels. They have specific hubs and rims with 16 radial laced bladed spokes in front, 20 blade rear spokes, ten radial drive side and ten 2X non-drive side. These are now 27,000 miles old and still perfectly true and solid. They have never needed any truing or attention.
Conclusion: Modern machine built wheels can be very satisfactory if you buy good quality components from a reputable maker.
#10
Old fart



Joined: Nov 2004
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From: Appleton WI
Bikes: Several, mostly not name brands.
Modern, robot-built wheels are a far cry from the old Holland Mechanics wheel building machines. As long as your supplier uses high-quality robots, there's not likely much difference from a hand-built wheel.
N.B. Lacing the spokes still requires human intervention:
N.B. Lacing the spokes still requires human intervention:
#11
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Joined: Apr 2006
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From: DFW, Texas
Bikes: 2018 Allez Sprint, 2016 Trek Crockett Canti
Too much of it depends on who's building the wheels. I have a cheap, heavy pair of [assuming] machine built wheels from Performance Bike that have stayed remarkably true for the last 12-18 months, every bit as true as my hand built HED wheels. I've also had machine built wheels that came with my Giant Propel go out of true in a matter of weeks. I had a hand built set of wheels from a local shop do the same.
I honestly couldn't say that I trust either any more or less than the other, it just depends on who's doing the building.
I honestly couldn't say that I trust either any more or less than the other, it just depends on who's doing the building.
#12
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From: Melbourne, Oz
Bikes: https://weightweenies.starbike.com/forum/viewtopic.php?f=10&t=152015&p=1404231
#13
Senior Member
Joined: Aug 2005
Posts: 33,657
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From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
#14
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From: Sacramento, California, USA
Bikes: Specialized Tarmac, Canyon Exceed, Specialized Transition, Ellsworth Roots, Ridley Excalibur
10 years ago or so I bought some machine built Open Pros on Ultegra hubs for cheap on Nashbar. Terrible tension out of the box and they went out 100 miles but I took them to my LBS and had them tension and true them. Bombproof and true for 1000s of miles after that.
Now, the wheel machines are so much better.
Now, the wheel machines are so much better.
#15
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From: Denver, CO
Bikes: Some silver ones, a red one, a black and orange one, and a few titanium ones
The oat seed is cut into pieces rather than being flattened.
IBack in the day perhaps the machines weren't so good, so one did want a human at the end to add the finishing touches. Maybe that's still true, though I think machines have come a long way.
Today I see "hand built" as suggesting a certain level of love and care and attention to detail. You can know that someone who loves bikes obsessed over building your wheel, as opposed to a machine operator pushing buttons.
Today I see "hand built" as suggesting a certain level of love and care and attention to detail. You can know that someone who loves bikes obsessed over building your wheel, as opposed to a machine operator pushing buttons.
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Stuart Black
Dreamin' of Bemidji Down the Mississippi (in part)
Plan Epsilon Around Lake Michigan in the era of Covid
Gold Fever Three days of dirt in Colorado
Pokin' around the Poconos A cold ride around Lake Erie
Dinosaurs in Colorado A mountain bike guide to the Purgatory Canyon dinosaur trackway
Solo Without Pie. The search for pie in the Midwest.
Picking the Scablands. Washington and Oregon, 2005. Pie and spiders on the Columbia River!
#17
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Joined: Oct 2015
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From: MC-778, 6250 fsw
Bikes: 1997 Cannondale, 1976 Bridgestone, 1998 SoftRide, 1989 Klein, 1989 Black Lightning #0033
From some videos I've seen, it looks like many wheels are hand laced then tensioned in a machine. I've also seen a very old video of a machine that laces the wheel as well as tensioning it. The problem, however, is that the tensioning isn't something that lends itself to the level of programing that we currently have. There are too many variables for the spokes to be tightened up to a specific tension and just left there. You can do that by hand and you'll probably have a very wobbly wheel. Robots are really good at doing something repetitive but they aren't so good a making judgements.
Most modern assembly is being done with DC driven tools that are both torque and position controlled. The tension-release-re-tension cycle is no big deal for a tool like this. Even the programing for a sequence like that is drag-and-drop. Add in vision or tactile feedback for rim true, and i bet you could get a pretty decent rim right 'out of the box'
I have one setup that does the valve lash on a single cylinder OHV engine in about 45 sec, so the tech is out there.
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