cassette removal tool
#3
LET'S ROLL
Joined: Nov 2009
Posts: 4,789
Likes: 59
From: NEW YORK, NY - USA
Bikes: 2014 BMC Gran Fondo, 2013 Brompton S6L-X
https://www.parktool.com/blog/repair-...ewheel-removal
You will need to determine the style of hub you have and the style or brand of cog system. The table below shows several different options.
FR-1
Shimano® freewheel
12 splines, approx. 23mm diameter
FR-2
Older Suntour® two notched, 25mm across
FR-3
Suntour® four notched, 24mm across

FR-4
Atom® and Reginia®
20 splines, approx dia. 21.6mm

FR-5, or FR-5G with guide pin
Shimano® cassette lockring, Sun Race®, Hugi®, many brands
12 splines, approx. 23.4mm diameter

FR-6
BMX and Freestyle one-speed 4-notch freewheels-
4 notches, 40mm across

FR-7
Falcon® brand freewheels-
12 splines, approx 23mm diameter

BBT-5/FR-11Campagnolo cassette lockrings-(for Campagnolo cassettes, not freewheels)
12 splines, approx. 22.8mm diameter
FR-8
Compact single speed(30mm thread, "flip-flop hubs")
There may be older model freewheels where a tool is no tool available. It may still be possible re-use the wheel but at the loss of the freewheel. There are also current models of freewheels that do not have an adequate design for removal. If the image below, the freewheel has two very narrow and shallow notches that do not allow enough purchase for a tool. Removal of this type of freewheel would likely result in ruining the tool, the freewheel, or both. For either situation, see destructive removal of freewheels

This model of freewheel has no removal tool fittings of any type.
You will need to determine the style of hub you have and the style or brand of cog system. The table below shows several different options.
FR-1
Shimano® freewheel
12 splines, approx. 23mm diameter
FR-2
Older Suntour® two notched, 25mm across
FR-3Suntour® four notched, 24mm across

FR-4
Atom® and Reginia®
20 splines, approx dia. 21.6mm

FR-5, or FR-5G with guide pin
Shimano® cassette lockring, Sun Race®, Hugi®, many brands
12 splines, approx. 23.4mm diameter

FR-6
BMX and Freestyle one-speed 4-notch freewheels-
4 notches, 40mm across

FR-7
Falcon® brand freewheels-
12 splines, approx 23mm diameter

BBT-5/FR-11Campagnolo cassette lockrings-(for Campagnolo cassettes, not freewheels)
12 splines, approx. 22.8mm diameter
FR-8Compact single speed(30mm thread, "flip-flop hubs")
There may be older model freewheels where a tool is no tool available. It may still be possible re-use the wheel but at the loss of the freewheel. There are also current models of freewheels that do not have an adequate design for removal. If the image below, the freewheel has two very narrow and shallow notches that do not allow enough purchase for a tool. Removal of this type of freewheel would likely result in ruining the tool, the freewheel, or both. For either situation, see destructive removal of freewheels
This model of freewheel has no removal tool fittings of any type.
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#5
Also, note that while the FR-1 and FR-7 are listed as the same size, the Falcon freewheel splines are just -barely- larger than the Shimano splines. This is why Park Tools makes them in different colors.
#7
Senior Member
Joined: Aug 2005
Posts: 33,657
Likes: 1,119
From: Pittsburgh, PA
Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!
One thing to be aware of, the tool used for Campy cassette lockrings is also the tool used to remove their older square taper cartridge bottom brackets so Park lists it as BBT-5 (Bottom Bracket Tool -5) as a bottom bracket tool.
Do not confuse the BBT-5 used for Campy cassette lock rings with FR-5, the tool used for Shimano and similar cassette lock rings.
Do not confuse the BBT-5 used for Campy cassette lock rings with FR-5, the tool used for Shimano and similar cassette lock rings.
#8
Member
Joined: Mar 2011
Posts: 29
Likes: 0
I should add that the FR-5 for cassette lockrings also works for 12 spline shimano-type freewheels. I've used my Point Tools equivalent of the FR-5 on some pretty stubborn freewheels and it did the job without sustaining damage. I thought some people may want to know this and save a couple of bucks.






