Freewheel removal from Maillard hubs
#1
Freewheel removal from Maillard hubs
It looks like I am stung with the Vintage bike bug....
I have two Rigida rear wheels with Maillard hubs. The date stamps are 51 78 and 03 86 respectively. They look like standard Maillard hubs to me (no Helicomatic)
I want to remove the freewheels of both to clean them. I have a few questions:
1. Is this worth doing? I planned to clean the freewheels in some strong solvent/oxalic acid or the like and then put them back on.
2. In some previous thread I read about a freewheel removal tool from Bicycle Research Tools (CT-3) (see https://www.bicycleresearchtools.com/wheelt.html) that would work on Maillard hubs. The description says that it is for Normandy hubs. Will this one work on Maillard hubs
As always any help is greatly appreciated.
Duppie
I have two Rigida rear wheels with Maillard hubs. The date stamps are 51 78 and 03 86 respectively. They look like standard Maillard hubs to me (no Helicomatic)
I want to remove the freewheels of both to clean them. I have a few questions:
1. Is this worth doing? I planned to clean the freewheels in some strong solvent/oxalic acid or the like and then put them back on.
2. In some previous thread I read about a freewheel removal tool from Bicycle Research Tools (CT-3) (see https://www.bicycleresearchtools.com/wheelt.html) that would work on Maillard hubs. The description says that it is for Normandy hubs. Will this one work on Maillard hubs
As always any help is greatly appreciated.
Duppie
#2
Senior Member
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From: Absecon, NJ
Bikes: Puch Luzern, Puch Mistral SLE, Bianchi Pista, Motobecane Grand Touring, Austro-Daimler Ultima, Legnano, Raleigh MountainTour, Cannondale SM600
You will need a freewheel removal tool that matches the freewheel that's on the hub.
What brand of freewheel are they? If you look at the center of the freewheel where the axle goes through, you will see a mating surface for the tool. Possibly 2 notches, 4 notches, or a series of splines. That will help you identify what tool you will need.
Let Sheldon give you a hand here:
https://www.sheldonbrown.com/freewheels.html
What brand of freewheel are they? If you look at the center of the freewheel where the axle goes through, you will see a mating surface for the tool. Possibly 2 notches, 4 notches, or a series of splines. That will help you identify what tool you will need.
Let Sheldon give you a hand here:
https://www.sheldonbrown.com/freewheels.html
#4
Senior Member



Joined: Dec 2005
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https://www.biketoolsetc.com carries just about every freewheel removing tool you could need, including ones for Maillard.
Neal
Neal
Last edited by lotek; 08-17-07 at 01:19 PM. Reason: fixed link
#5
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Joined: Jun 2006
Posts: 1,404
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I spray the gears down with Simple Green or Orange cleaner and scrub them with a toothbrush, then rinse off while holding the gears vertically so water doesn't flood the internals.
Then give the internals a light spray with WD40 or PB Blaster to dissipate any water and to free things up. Blow dry if you have a compressor.
Finally lay the freewheel flat and drizzle some engine oil (synthetic) into the internals until it runs out the bottom. Wipe off excess. Done!
#6
Who cares, just ride it!
Joined: Jun 2006
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From: Melbourne
Bikes: 1992ish Davidson Impulse, 1981 Apollo Gran Sport SS, 2006 Salsa Las Cruces, 2010 Soma Double Cross
There are few different kinds of Maillard hubs, one of which was in a wheel that a customer brought into my shop to have the freewheel removed. I swear we have (or had) every freewheel remover in existence, but no, we didn't have that particular Maillard one. It was a huge diameter with splines...
#7
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#8
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Joined: Dec 2005
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Neal
#9
The earlier Maillard freewheels used a 2-prong puller. It was a poor design, but even Suntour made the same mistake. I had a wheel with one of those large diameter splined Maillard freewheels on it. I ended up removing it "destuctively". I ended up giving a guy that wheelset in exchange for some decals that I'll never get.
#10
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From: n.w. superdrome
Bikes: 1 trek, serotta, rih, de Reus, Pogliaghi and finally a Zieleman! and got a DeRosa
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#11
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Joined: Dec 2005
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The earlier Maillard freewheels used a 2-prong puller. It was a poor design, but even Suntour made the same mistake. I had a wheel with one of those large diameter splined Maillard freewheels on it. I ended up removing it "destuctively". I ended up giving a guy that wheelset in exchange for some decals that I'll never get.
Neal
#12
I have a Maillard puller that came in the box with the 700 freewheel and a bunch of cogs and spacers. The puller was made by Maillard, so it fits. I can lend it to you if you like. Actully, I'd like to sell the whole thing. I'm sold on Shimano Hyperglide freewheels.
#13
Campy NR / SR forever
Joined: Jun 2007
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From: FL
Bikes: 1977-78 Raleigh Professional - bought new, 1987 Shogun 400 (for the lady)
#14
Evil Genius
Joined: Jul 2004
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From: Tallahassee, Florida USA
Bikes: Pedal Force ZX3, Gary V Titanio, 1985 Cinelli Supercorsa, 1981 Pogliaghi, 1995 Casati Ellisse, Cinelli Softmachine hardtail, Surly Pugsley
Um, in case you REALLY don't know how to do this, I recommend the correct freewheel tool and a bench vise. Although these can be removed with a wrench, you'll find it much easier with a vise.
I don't agree that there's no reason to do this except for freewheel breakdown. I've found that it's the best way to clean a freewheel and regular removal obviates the need for later struggle with a bound freewheel.
I don't agree that there's no reason to do this except for freewheel breakdown. I've found that it's the best way to clean a freewheel and regular removal obviates the need for later struggle with a bound freewheel.
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#15
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Joined: Nov 2005
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From: NW Ohio
Bikes: 1984 Miyata 310, 1986 Schwinn Sierra, 1987 Ross Mt. Hood, 1988 Schwinn LeTour, 1988 Trek 400T, 1981 Fuji S12-1977 Univega Grand Rally, S LTD, 1973 Sears Free Spirit 531, 197? FW Evans
Yesterday I managed to remove one of those large diameter Sachs-Maillard freewheels without destroying it, using a pair of Vise-Grips and a large Crescent wrench. I removed the axle to make room for the Vise-Grips, then I grabbed from the splines out to the second or third cog with the Vise-Grips. I braced the wheel against my workbench and used the Crescent wrench to twist the Vise-Grips. I had to support the Vise-Grips with my hand so they didn't pop loose from the angle they were being twisted. The freewheel was on pretty tight, but it eventually popped loose. The only damage to the freewheel was a couple of scratches in the surface of one of the cogs.
I always put anti-sieze compound on the threads and only screw them on hand tight to make future removal easier.
I always put anti-sieze compound on the threads and only screw them on hand tight to make future removal easier.
#16
Thanks for all the replies. I learned two things here:
1. Exact writing is important. What I meant to say was that I wanted to cleasn the cog in some solvent, no the freewheel.
2. It seems a lot of work. I decided not do it. Instead I scrubbed down the cogs with dishwashing liquid and a good strong brush. I then flushed the ratcheting mechanism with some lightweight oil. It looks clean and hardly make any noise anymore. For now it will do.
Now on to the bottom bracket.....
Thanks, Duppie
1. Exact writing is important. What I meant to say was that I wanted to cleasn the cog in some solvent, no the freewheel.
2. It seems a lot of work. I decided not do it. Instead I scrubbed down the cogs with dishwashing liquid and a good strong brush. I then flushed the ratcheting mechanism with some lightweight oil. It looks clean and hardly make any noise anymore. For now it will do.
Now on to the bottom bracket.....
Thanks, Duppie
#17
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Joined: Aug 2006
Posts: 446
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From: Oklahoma City
Bikes: Canondale LL Bean, Criterium; both MY Schwinn Volare's, Voyageur 11.8; Holdsworth; Bob Jackson; Raleigh Super Course Mk II and Super Course Racing USA; Trek 1500
Thanks for all the replies. I learned two things here:
1. Exact writing is important. What I meant to say was that I wanted to cleasn the cog in some solvent, no the freewheel.
2. It seems a lot of work. I decided not do it. Instead I scrubbed down the cogs with dishwashing liquid and a good strong brush. I then flushed the ratcheting mechanism with some lightweight oil. It looks clean and hardly make any noise anymore. For now it will do.
Now on to the bottom bracket.....
Thanks, Duppie
1. Exact writing is important. What I meant to say was that I wanted to cleasn the cog in some solvent, no the freewheel.
2. It seems a lot of work. I decided not do it. Instead I scrubbed down the cogs with dishwashing liquid and a good strong brush. I then flushed the ratcheting mechanism with some lightweight oil. It looks clean and hardly make any noise anymore. For now it will do.
Now on to the bottom bracket.....
Thanks, Duppie
#18
Senior Member
Joined: Feb 2014
Posts: 1,883
Likes: 10
From: Southern Ontario
Yesterday I managed to remove one of those large diameter Sachs-Maillard freewheels without destroying it, using a pair of Vise-Grips and a large Crescent wrench. I removed the axle to make room for the Vise-Grips, then I grabbed from the splines out to the second or third cog with the Vise-Grips. I braced the wheel against my workbench and used the Crescent wrench to twist the Vise-Grips. I had to support the Vise-Grips with my hand so they didn't pop loose from the angle they were being twisted. The freewheel was on pretty tight, but it eventually popped loose. The only damage to the freewheel was a couple of scratches in the surface of one of the cogs.
I always put anti-sieze compound on the threads and only screw them on hand tight to make future removal easier.
I always put anti-sieze compound on the threads and only screw them on hand tight to make future removal easier.
Put a piece of chain across the cog teeth, clamped the Vice Grips on, used a huge screwdriver through the jaws and the freewheel just wound right off. Thanks [MENTION=43435]Pompiere[/MENTION].
#19
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Joined: Nov 2005
Posts: 4,066
Likes: 2,153
From: NW Ohio
Bikes: 1984 Miyata 310, 1986 Schwinn Sierra, 1987 Ross Mt. Hood, 1988 Schwinn LeTour, 1988 Trek 400T, 1981 Fuji S12-1977 Univega Grand Rally, S LTD, 1973 Sears Free Spirit 531, 197? FW Evans
Wow, was that ten years ago? Glad I was able to help. My dad grew up on a farm and never had a lot of money, so he taught me how to fix a lot of things. Improvising when you didn't have the right tool was part of that.
#20
There is really nothing wrong with the old two notch designed freewheels from Mailard and similar brands from that time. Just make sure you use a spare skewer to lock down the removal tool on to the freewheel body, before you put a wrench on it.
I Removed countless Maillards and Atom freewheels using a skewer without any problems or damage to the notches of these freewheels.
Just remember that the skewer is just used to "crack" off the freewheel from the hub threads and it should be loosened /removed once you get it starting to turn.
I even use a skewer on splined removers for splined bodied freewheels like Reginas because they tend to really get get stuck on to hubs for some reason and 100% stability with the tool against the freewheel really helps to just worry about putting the force down on the wrench I am using, and not worrying at all if the tool is slipping out of the freewheel body splines.
I Removed countless Maillards and Atom freewheels using a skewer without any problems or damage to the notches of these freewheels.
Just remember that the skewer is just used to "crack" off the freewheel from the hub threads and it should be loosened /removed once you get it starting to turn.
I even use a skewer on splined removers for splined bodied freewheels like Reginas because they tend to really get get stuck on to hubs for some reason and 100% stability with the tool against the freewheel really helps to just worry about putting the force down on the wrench I am using, and not worrying at all if the tool is slipping out of the freewheel body splines.
#21
Bikes are okay, I guess.



Joined: Jan 2015
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From: Richmond, Virginia
Bikes: Waterford Paramount Touring, Raleigh Sports 3-speeds in M23 & L23, Schwinn Cimarron oddball build, Marin Palisades Trail dropbar conversion, Nishiki Cresta GT, Jeunet mixte
There are few different kinds of Maillard hubs, one of which was in a wheel that a customer brought into my shop to have the freewheel removed. I swear we have (or had) every freewheel remover in existence, but no, we didn't have that particular Maillard one. It was a huge diameter with splines...
Removers2.JPG
Last edited by thumpism; 06-09-17 at 06:57 PM.
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