The Elusive Bottom Bracket Cable Housing
#1
The Elusive Bottom Bracket Cable Housing
I've always wondered why the standard for derailleur cable routing under bottom brackets is to not use any cable housing. In the past, I have seen others slip the cable through a very thin housing material then into the bottom bracket cable guides when there are no plastic cable guides. This, I'm assuming, helps the cable slide freely and also protect the bottom bracket paint and shell.
Example:

Fantastic! I'm in. But where do you buy it from!? Everyone I ask seems to "have a little" in their shop but nobody knows where they purchased it from.
Example:

Fantastic! I'm in. But where do you buy it from!? Everyone I ask seems to "have a little" in their shop but nobody knows where they purchased it from.
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The Simplicity of Vintage Cycles
The Simplicity of Vintage Cycles
#2
Banned.
Joined: Sep 2014
Posts: 240
Likes: 1
I just did a build, will try to find pics as soon as I finish typing. That cable roughing, cable on metal drives me nuts. On such a otherwise fine bicycle, its almost like the builder cut corners. And yes, the cable eventually does saw away the bottom bracket slowly but surely. I got a few pieces from a local LBS, I help out there, but the owner treated it like gold, and gave me about a foot of it. Is it inner housing liner? On another note the pic above, can you really fit a water bottle in there? Would someone want to?
#4
Senior Member

Joined: Jul 2004
Posts: 13,358
Likes: 665
From: northern michigan
Bikes: '77 Colnago Super, '76 Fuji The Finest, '88 Cannondale Criterium, '86 Trek 760, '87 Miyata 712
#5
Senior Member


Joined: May 2010
Posts: 3,904
Likes: 36
From: Hurricane Alley , Florida
Bikes: Treks (USA), Schwinn Paramount, Schwinn letour,Raleigh Team Professional, Gazelle GoldLine Racing, 2 Super Mondias, Carlton Professional.
I've always wondered why the standard for derailleur cable routing under bottom brackets is to not use any cable housing. In the past, I have seen others slip the cable through a very thin housing material then into the bottom bracket cable guides when there are no plastic cable guides. This, I'm assuming, helps the cable slide freely and also protect the bottom bracket paint and shell.
Example:

Fantastic! I'm in. But where do you buy it from!? Everyone I ask seems to "have a little" in their shop but nobody knows where they purchased it from.
Example:

Fantastic! I'm in. But where do you buy it from!? Everyone I ask seems to "have a little" in their shop but nobody knows where they purchased it from.
I have found that the tubing for automotive rear air shocks is perfect. It's black, very tough nylon material, perfect size, works perfect. I've seen it in white or black. One small roll will last for ever. it's comes in a few sizes, get the small diameter. You can also go to the LBS, they usually have a small box full.
#6
Senior Member

Joined: Jun 2011
Posts: 2,220
Likes: 104
From: New York, NY
Bikes: Black Mountain Cycles Road and canti MX, Cannondale CAAD12, Bob Jackson Vigorelli
You can get it at Amazon: https://www.amazon.com/Jagwire-Black-.../dp/B0029LF1XO
#9
I grab a handful off the floor ever time I build up a bike at work. White is for DR cable, black is for brake cable. I use it for my 89 Trek and the few bikes that have an exposed cable along the top post.
#10
Senior Member


Joined: Jan 2008
Posts: 2,421
Likes: 22
From: Aurora, IL
Bikes: '73 Raleigh RRA, 1986 Trek 500 commuter
Try your LBS.. they may have lengths of teflon cable liner such as this or the black mentioned above that they sell by the foot. Or buy a foot of line cable housing and use the liner from that.
#11
feros ferio

Joined: Jul 2000
Posts: 22,411
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From: www.ci.encinitas.ca.us
Bikes: 1959 Capo Modell Campagnolo; 1960 Capo Sieger (2); 1962 Carlton Franco Suisse; 1970 Peugeot UO-8; 1982 Bianchi Campione d'Italia; 1988 Schwinn Project KOM-10;
Both of my road bikes with under-the-bracket cable routing had Teflon guides.
Since my 1959 Capo was designed for a front derailleur with an integral cable stop, I had to improvise when I installed a newer unit to replace the worn-out Gran Sport (which looked just like a Valentino, and similar to a Simplex, with a pushrod and a square box behind the seat tube). I ran a length of Campagnolo stainless cable housing from the downtube-mounted stop under the bottom bracket, and just let it terminate vertically in mid-air. Works like a champ.
Since my 1959 Capo was designed for a front derailleur with an integral cable stop, I had to improvise when I installed a newer unit to replace the worn-out Gran Sport (which looked just like a Valentino, and similar to a Simplex, with a pushrod and a square box behind the seat tube). I ran a length of Campagnolo stainless cable housing from the downtube-mounted stop under the bottom bracket, and just let it terminate vertically in mid-air. Works like a champ.
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"Far and away the best prize that life offers is the chance to work hard at work worth doing." --Theodore Roosevelt
Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
Carlton: 1962 Franco Suisse, S/N K7911
Peugeot: 1970 UO-8, S/N 0010468
Bianchi: 1982 Campione d'Italia, S/N 1.M9914
Schwinn: 1988 Project KOM-10, S/N F804069
"Far and away the best prize that life offers is the chance to work hard at work worth doing." --Theodore Roosevelt
Capo: 1959 Modell Campagnolo, S/N 40324; 1960 Sieger (2), S/N 42624, 42597
Carlton: 1962 Franco Suisse, S/N K7911
Peugeot: 1970 UO-8, S/N 0010468
Bianchi: 1982 Campione d'Italia, S/N 1.M9914
Schwinn: 1988 Project KOM-10, S/N F804069
#12
Senior Member
Joined: May 2007
Posts: 8,896
Likes: 7
From: Raleigh, NC
Bikes: Waterford RST-22, Bob Jackson World Tour, Ritchey Breakaway Cross, Soma Saga, De Bernardi SL, Specialized Sequoia
Some tubing under the BB definitely helps the cables slide easier. On one of my frames, the metal cable guides under the BB were not aligned properly and it was difficult to shift when my LBS first built it up. I asked him to install some tubing under the BB for the cables, and it shifted great after he did so.
#13
From heat shrink tubing, automotive rear air shock sleeves to official Jagwire black housing liner, it proves there is certainly more than one way to skin a cat (great expression, don't you think?!).
I'll likely go with the Jagwire tubing just because, although the other options are clever and possibly better material, the Jagwire product is made for this application. Plus I'm pretty sure 30 meters will last me until the end of time.
Thanks to everyone who chimed in!
I'll likely go with the Jagwire tubing just because, although the other options are clever and possibly better material, the Jagwire product is made for this application. Plus I'm pretty sure 30 meters will last me until the end of time.
Thanks to everyone who chimed in!
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The Simplicity of Vintage Cycles
The Simplicity of Vintage Cycles
#14
Senior Member


Joined: Sep 2011
Posts: 3,372
Likes: 598
From: Baltimore MD
Bikes: '72 Motobecane Grand Record, '72 Gitane tandem, '72 Raleigh Super Course, '73 Raleigh Gran Sport, '73 Colnago Super, '76 Fiorelli Coppi, '78 Raleigh SBDU Team Pro, '78 Trek 930, '81 Holdsworth Special 650B, '86 Masi GC, ’94 Bridgestone RB-T
There's indeed more than one way to skin a cat, none of them particularly good for the cat. I've always wondered about that expression: was cat skinning a common thing back in the day?
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The man who dies with the most toys…is dead. - Rootboy
The man who dies with the most toys…is dead. - Rootboy
#15
Senior Member

Joined: Jun 2011
Posts: 2,220
Likes: 104
From: New York, NY
Bikes: Black Mountain Cycles Road and canti MX, Cannondale CAAD12, Bob Jackson Vigorelli
Well, it's certainly vintage: etymology - Origin of the phrase, "There's more than one way to skin a cat." - English Language & Usage Stack Exchange
#16
Extraordinary Magnitude


Joined: Aug 2009
Posts: 14,085
Likes: 2,140
From: Waukesha WI
Bikes: 1978 Trek TX700; 1978/79 Trek 736; 1984 Specialized Stumpjumper Sport; 1984 Schwinn Voyageur SP; 1985 Trek 620; 1985 Trek 720; 1986 Trek 400 Elance; 1987 Schwinn High Sierra; 1990 Miyata 1000LT
Well, it's certainly vintage: etymology - Origin of the phrase, "There's more than one way to skin a cat." - English Language & Usage Stack Exchange
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Commence to jigglin’ huh?!?!
"But hey, always love to hear from opinionated amateurs." -says some guy to Mr. Marshall.
Commence to jigglin’ huh?!?!
"But hey, always love to hear from opinionated amateurs." -says some guy to Mr. Marshall.
#17
Banned
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast
Bikes: 8
A little brass tubing (hobby stores) will do the paint protection.. but actually the cast BB will be fine for your lifetime -- with the tiny cable motion of shifting..
posting above was a few that are already a generation old, and still on the road..
with 300 bike shops in Portland, IDK why you cant find stuff ? call around on the Phone.
posting above was a few that are already a generation old, and still on the road..
with 300 bike shops in Portland, IDK why you cant find stuff ? call around on the Phone.
Last edited by fietsbob; 02-05-15 at 10:16 AM.
#19
aka Tom Reingold




Joined: Jan 2009
Posts: 44,303
Likes: 6,561
From: New York, NY, and High Falls, NY, USA
Bikes: 1962 Rudge Sports, 1971 Raleigh Super Course, 1971 Raleigh Pro Track, 1974 Raleigh International, 1975 Viscount Fixie, 1982 McLean, 1996 Lemond (Ti), 2002 Burley Zydeco tandem
We replaced cable housings down there with bare cable because the housings had a way of sucking in water and grit. These thinner tubes might not be as bad, but bare cable still may be best (or least bad).
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Tom Reingold, tom@noglider.com
New York City and High Falls, NY
Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
Tom Reingold, tom@noglider.com
New York City and High Falls, NY
Blogs: The Experienced Cyclist; noglider's ride blog
“When man invented the bicycle he reached the peak of his attainments.” — Elizabeth West, US author
Please email me rather than PM'ing me. Thanks.
#20
Ride, Wrench, Swap, Race

Joined: Jan 2010
Posts: 9,831
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From: Northern California
Bikes: Cheltenham-Pedersen racer, Boulder F/S Paris-Roubaix, Varsity racer, '52 Christophe, '62 Continental, '92 Merckx, '75 Limongi, '76 Presto, '72 Gitane SC, '71 Schwinn SS, etc.
I've seen many incidences of various tubings ending up doing more harm than good, especially where something slips out of place along the cable's path, causing a loss of cable tension adjustment.
I typically just put a drop of chain lube on each cable path whenever I lube my chain.
A bolt-on plastic cable guide piece is better, and in a couple of cases I used the existing guide loops to retain a short, thick section of rather stout plastic tubing.
Trek used stainless-steel cable sliding plates under their carbon frame's bb shell which actually caused enormous friction against stainless-steel cable, but luckily the plate's retaining tabs could be crimped onto some thick plastic tubing so as to retain a short piece of it (so not to lose indexing adjustment later because of a drifting piece of tubing).
A couple of Italian bikes I've seen had stepped, very sticky cable pathways under the bb shell, and luckily here I was able to force a right-sized diameter of plastic tubing into the existing loop(s) so as to eliminate the severe friction problem.







