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Shorten Cable Housing on Brompton

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Old 06-20-18 | 04:30 PM
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How to Shorten Cable Housing on Brompton

Hi there, I was wondering if anyone has adjusted the original length of cable housing on Bromptons? I have a 2013 M-type Brompton, crashed and ruined the M bars and got a Joseph Kuosac "mid-rise" bar, which is a little shorter in rise than original M bars (ebay has them). I am now switching up the gear shifters with the new 2017 intergrated brake levers and gear shifters. With the shifters now below the bar, I wanted to trim the cable housing a bit. Any advice on how to begin? Do I start with the bike folded to get the ideal length? Thanks in advance.

Last edited by ponglo; 06-20-18 at 04:31 PM. Reason: more descriptive title
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Old 06-21-18 | 02:04 PM
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Bikes: Kestrel Talon; Giant NRS Air; Litespeed Tuscany; Burley Rivazza; Cerverlo RS; BMC SLX01; Litespeed C1r, Merckx Corsa 01, Schwinn Traveller, Brompton M6L

Sorry to hear about the crash. Hope you and the bike are doing well now. I've got the 2017 shifters and they are very nice. I went from M to S bars and did not shorten the cable. There is a little bit of slack but does not interfere with anything. If you want to shorten it I would do a rough guestimate on how many inches the bars are lower now and take off that many inches. For peace of mind you can install the shifters without the cable, fold the bike and make sure it is not too short by holding the cable where it will be cut at the shifter housing entry point. Good luck!
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Old 06-21-18 | 03:58 PM
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Myself I changed brake levers so longer cables were needed.. Stock lever angles the cable path downward
Most its straight across...


first bike brake cables you ever changed? Can't show you in person, So...

Go to the Brompton company website and SJS cycles UK
you will find information there and the Park and other places for the how to videos.



....

Last edited by fietsbob; 06-22-18 at 08:38 AM.
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Old 06-22-18 | 10:13 AM
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I went the other way from an S bar to something close to the M bar but shorter and I did it by trial and error. I bought the M cables and shortened them as needed. It took a couple of times but I finally got it where I wanted.
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Old 06-22-18 | 07:44 PM
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Thanks a bunch everyone!

rishardh, I was thinking of that too - measure how much lower new bars are. Or just leave as is. At times the front brake cable gets caught on the derailleur during unfolding. Not super annoying but I'm a bit of a perfectionist and want to recreate the original perfection of my Brommie!!

Appreciate the input.
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Old 06-22-18 | 11:55 PM
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I think you'll needto shorten the cables, since they should definitely not get caught when folding. The other thing you might consider is adding a cable tie so they don't get caught.
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Old 06-23-18 | 10:03 AM
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Bikes: Kestrel Talon; Giant NRS Air; Litespeed Tuscany; Burley Rivazza; Cerverlo RS; BMC SLX01; Litespeed C1r, Merckx Corsa 01, Schwinn Traveller, Brompton M6L

I took some pics to show how my cables are when folded. Even though it looks like the front brake cable is hooked on the derailleur it comes off cleanly when unfolding. Can't remember if it was the same before I changed bars.



Last edited by rishardh; 06-23-18 at 10:15 AM.
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Old 06-23-18 | 10:11 AM
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From: North Texas

Bikes: Kestrel Talon; Giant NRS Air; Litespeed Tuscany; Burley Rivazza; Cerverlo RS; BMC SLX01; Litespeed C1r, Merckx Corsa 01, Schwinn Traveller, Brompton M6L

In your case I don't think it will be an issue but if there is too much slack the cables dangles a bit too far under the main tube and can drift towards your right pedal when riding. That's one thing I was concerned about but had no issues. If I were to wear clown shoes it might be a problem though
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Old 06-23-18 | 10:50 AM
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Originally Posted by rishardh
In your case I don't think it will be an issue but if there is too much slack the cables dangles a bit too far under the main tube and can drift towards your right pedal when riding. That's one thing I was concerned about but had no issues. If I were to wear clown shoes it might be a problem though
Thanks for posting pictures of your bike, helps a lot! (Saw your post about your Brommie - beautiful!). The first picture is exactly the cable that gets hooked up sometimes. And it does look like the cables drift out under the main tube, as you mentioned but I too stick with regular sneaks rather than clown shoes. Hehe.

avole, zip ties... Good tip.
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Old 06-24-18 | 07:30 AM
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Originally Posted by ponglo

Saw your post about your Brommie - beautiful!

Thank You! I like it so much that I got another on the way for my wife.
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