Go Back  Bike Forums > Bike Forums > Road Cycling
Reload this Page >

Catastrophic Front fork failure: Trek 5900

Search
Notices
Road Cycling “It is by riding a bicycle that you learn the contours of a country best, since you have to sweat up the hills and coast down them. Thus you remember them as they actually are, while in a motor car only a high hill impresses you, and you have no such accurate remembrance of country you have driven through as you gain by riding a bicycle.” -- Ernest Hemingway

Catastrophic Front fork failure: Trek 5900

Thread Tools
 
Search this Thread
 
Old 10-31-12, 11:57 AM
  #51  
Senior Member
 
Join Date: Aug 2009
Location: Tuscaloosa, AL
Posts: 526
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by ColinL
My GoPro Hero2 dies in under 2 hours. I'm not a pro, but I would consider a full-time camera really only an option for short rides.
Contour HD has a replaceable (rechargeable) battery. You can get 6 hours out of two batteries fairly easily. The battery is small and light.
AMFJ is offline  
Old 10-31-12, 11:59 AM
  #52  
Senior Member
 
Join Date: May 2011
Posts: 182
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 2 Post(s)
Liked 1 Time in 1 Post
Glad the hear the OP is relatively OK. Scary stuff.
Since there is very little information (beyond anecdotes) about the spontaneous failure of carbon forks in general, I wonder if anyone has experience as far as where the breaks tend to occur (mid blade, steerer, steerer separating from the lower portion etc)? Might make a difference to people buying aftermarket forks or guys riding higher end bikes with carbon steerers.
lhorn is offline  
Old 10-31-12, 12:07 PM
  #53  
Senior Member
 
rebel1916's Avatar
 
Join Date: Aug 2011
Posts: 3,138
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 67 Post(s)
Liked 83 Times in 44 Posts
Originally Posted by lhorn
Glad the hear the OP is relatively OK. Scary stuff.
Since there is very little information (beyond anecdotes) about the spontaneous failure of carbon forks in general, I wonder if anyone has experience as far as where the breaks tend to occur (mid blade, steerer, steerer separating from the lower portion etc)? Might make a difference to people buying aftermarket forks or guys riding higher end bikes with carbon steerers.
That's the problem ese, more anecdote won't make a difference at all!
rebel1916 is offline  
Old 10-31-12, 12:28 PM
  #54  
pan y agua
 
merlinextraligh's Avatar
 
Join Date: Aug 2005
Location: Jacksonville
Posts: 31,304

Bikes: Willier Zero 7; Merlin Extralight; Calfee Dragonfly tandem, Calfee Adventure tandem; Cervelo P2; Motebecane Ti Fly 29er; Motebecanne Phantom Cross; Schwinn Paramount Track bike

Mentioned: 17 Post(s)
Tagged: 0 Thread(s)
Quoted: 1447 Post(s)
Liked 728 Times in 373 Posts
Originally Posted by JohnDThompson
FWIW, during the several years I worked as Trek's warranty inspector (1983-86) I didn't have a single claim involving a failed steel fork.
Not surprising. Fork failure is fortunately very rare. My only point is CF doesn't have the market on failure cornered.
__________________
You could fall off a cliff and die.
You could get lost and die.
You could hit a tree and die.
OR YOU COULD STAY HOME AND FALL OFF THE COUCH AND DIE.
merlinextraligh is offline  
Old 10-31-12, 12:31 PM
  #55  
Senior Member
 
Join Date: Aug 2010
Location: Toronto
Posts: 616

Bikes: Opus Vivace F1

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 10 Post(s)
Likes: 0
Liked 2 Times in 2 Posts
Originally Posted by David Bierbaum
For carbon composite bikes? You wouldn't need AVIATION quality sensors, but something far less complex. (Aviation ultrasound sensors are designed to scan complex surfaces with complex loads, after all and are not mass produced, which would drive down prices.) It's hard to spot delamination, since it tends not to show when you look for "signs of wear", unless it's close to the surface. I'd think that some form of NDI testing could be subsidized by carbon component manufacturers, for liability reasons, if nothing else.

Does anyone have information on tap-testing of Carbon frames and forks?
I think your suggestion of testing at the LBS level is doable, but the potential liability issues involved make it completely impractical.
dmcdam is offline  
Old 10-31-12, 02:31 PM
  #56  
Senior Member
 
Join Date: Jun 2011
Location: Keene NH
Posts: 196

Bikes: Tarmac/Sram Red/Zipps

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by Brian Ratliff
For the love of God, get in touch with a lawyer, stop posting on a public message board. First rule of legal action is don't talk about that sht in public until everything is all said and done.
Didn't read the whole thread so not sure if someone said this yet or not but do what ^^^ said and see if a Mod can get the thread deleted for you.
bermanfb28 is offline  
Old 10-31-12, 06:24 PM
  #57  
Senior Member
 
Fleabiscuit's Avatar
 
Join Date: Oct 2009
Posts: 547
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 2 Times in 2 Posts
Something about the OP's story smells fishy. Just sayin...
Fleabiscuit is offline  
Old 10-31-12, 06:26 PM
  #58  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
What, pray tell?
monza is offline  
Old 10-31-12, 07:05 PM
  #59  
Professional Fuss-Budget
 
Bacciagalupe's Avatar
 
Join Date: Aug 2005
Posts: 6,494
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 32 Post(s)
Liked 24 Times in 14 Posts
Originally Posted by merlinextraligh
Not surprising. Fork failure is fortunately very rare. My only point is CF doesn't have the market on failure cornered.
Are there any publicly available statistics on rates of failure for bicycle materials?
Bacciagalupe is offline  
Old 10-31-12, 07:39 PM
  #60  
Senior Member
 
FlatSix911's Avatar
 
Join Date: Jun 2009
Location: Los Altos, CA
Posts: 1,775
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 70 Post(s)
Liked 8 Times in 6 Posts
What is the backstory here ... ?



Originally Posted by rebel1916
Here is some more anecdote
https://www.bitrealm.com/misc/fork/p1000783.jpg

@David, read though this. It tends to refute that concern.
https://velonews.competitor.com/2002/...n-forks-2_3270

Last edited by FlatSix911; 10-31-12 at 09:44 PM.
FlatSix911 is offline  
Old 10-31-12, 08:46 PM
  #61  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
monza is offline  
Old 10-31-12, 08:48 PM
  #62  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
monza is offline  
Old 10-31-12, 08:50 PM
  #63  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
monza is offline  
Old 10-31-12, 08:51 PM
  #64  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
FlatSix911, what 911 do you have? I have a '98 993 C2S.
monza is offline  
Old 10-31-12, 09:08 PM
  #65  
Senior Member
 
rebel1916's Avatar
 
Join Date: Aug 2011
Posts: 3,138
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 67 Post(s)
Liked 83 Times in 44 Posts
Originally Posted by FlatSix911
What is the backstory here ...
huh?
rebel1916 is offline  
Old 10-31-12, 09:11 PM
  #66  
Senior Member
 
Join Date: Mar 2010
Posts: 1,204

Bikes: Colnago C59 Italia Di2

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
All the broken carbon forks I have ever seen have broken on the fork leg, not the steerer, probably by design so that the most likely part to break is at least in a location that can be inspected.

FWIW I rode my Allez with carbon fork and steerer square into the side of a car at 22mph last year. The fork appeared completely undamaged but it tore the head tube off the alloy frame.
lazerzxr is offline  
Old 10-31-12, 09:47 PM
  #67  
Senior Member
 
FlatSix911's Avatar
 
Join Date: Jun 2009
Location: Los Altos, CA
Posts: 1,775
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 70 Post(s)
Liked 8 Times in 6 Posts
Originally Posted by monza
FlatSix911, what 911 do you have? I have a '98 993 C2S.
Excellent choice! I also have the last of the air-cooled ... a '95 993 C2
FlatSix911 is offline  
Old 10-31-12, 09:59 PM
  #68  
Senior Member
Thread Starter
 
Join Date: Jul 2006
Location: Austin
Posts: 62
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
993s are the best.
monza is offline  
Old 10-31-12, 10:35 PM
  #69  
Senior Member
 
bigd's Avatar
 
Join Date: Jun 2005
Location: Alberta
Posts: 226
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
I had an injury causing scarring due to a manufacturers defect with a Trek product. My LBS made an attempt to promptly replace the defective part. I did consult a lawyer for some advice and was told that the shotgun approach would be used and the shop would be involved. Not feeling good about involving my LBS, who was clearly not at fault and not wanting to layout the cash to get a lawyer, I asked my LBS to contact the TREK rep. Within a day or so, Trek got in contact with me. I explained to the rep about my dissatisfaction with the initial attempt to rectify the problem. I then told him how peeved I was that the defective part scarred my leg and that no consideration was made to my disfigurement. I also indicated that I did my homework as to why the part failed and that I did talk to a lawyer. Trek promptly replaced my complete drive train on my bike and asked me what they could do to make me happy again. I replied to them a wish list of parts retailing to several thousand dollars to which they promptly supplied to me. No lawyers got involved, no releases or agreements were signed, the defective part was returned back to me as promised and an apology was provided. I'm happy with the people with Trek and the way that they handled the situation.
bigd is offline  
Old 10-31-12, 10:41 PM
  #70  
Senior Member
 
Dux_Helm's Avatar
 
Join Date: Oct 2012
Location: Vancouver,BC
Posts: 130

Bikes: Cannondale six-13, LarryvsHarry Bullitt (Cargo bike)

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Originally Posted by bigd
I had an injury causing scarring due to a manufacturers defect with a Trek product. My LBS made an attempt to promptly replace the defective part. I did consult a lawyer for some advice and was told that the shotgun approach would be used and the shop would be involved. Not feeling good about involving my LBS, who was clearly not at fault and not wanting to layout the cash to get a lawyer, I asked my LBS to contact the TREK rep. Within a day or so, Trek got in contact with me. I explained to the rep about my dissatisfaction with the initial attempt to rectify the problem. I then told him how peeved I was that the defective part scarred my leg and that no consideration was made to my disfigurement. I also indicated that I did my homework as to why the part failed and that I did talk to a lawyer. Trek promptly replaced my complete drive train on my bike and asked me what they could do to make me happy again. I replied to them a wish list of parts retailing to several thousand dollars to which they promptly supplied to me. No lawyers got involved, no releases or agreements were signed, the defective part was returned back to me as promised and an apology was provided. I'm happy with the people with Trek and the way that they handled the situation.
Love it.
That is the way it should always be handled.

I hate the companies who take no responsibility
and i hate customers who immediately 'lawyer up'

In my naive mind I still think (and hope) cycling community, be it companies or customers, are a bit more old fashioned about solving their issues.
Dux_Helm is offline  
Old 10-31-12, 11:58 PM
  #71  
Senior Member
 
Join Date: Mar 2010
Posts: 1,204

Bikes: Colnago C59 Italia Di2

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 1 Time in 1 Post
Originally Posted by monza

Originally Posted by monza
Not that this has anything to do with the failure, but was your front wheel in the wrong way around? Or were you doubling up on magnets to make you go faster lol?
lazerzxr is offline  
Old 11-01-12, 09:09 AM
  #72  
Senior Member
 
whitemax's Avatar
 
Join Date: Feb 2004
Posts: 2,159
Mentioned: 1 Post(s)
Tagged: 0 Thread(s)
Quoted: 119 Post(s)
Likes: 0
Liked 3 Times in 3 Posts
[QUOTE=lazerzxr;14901665]All the broken carbon forks I have ever seen have broken on the fork leg, not the steerer, probably by design so that the most likely part to break is at least in a location that can be inspected.

Uh, they make them hopefully to not break anywhere. And, there is usually no visible evidence they are about to go, they just snap.
whitemax is offline  
Old 11-01-12, 09:41 AM
  #73  
Administrator
 
Join Date: Feb 2005
Location: Delaware shore
Posts: 13,558

Bikes: Cervelo C5, Guru Photon, Waterford, Specialized CX

Mentioned: 16 Post(s)
Tagged: 0 Thread(s)
Quoted: 1106 Post(s)
Liked 2,180 Times in 1,470 Posts
Originally Posted by lazerzxr
All the broken carbon forks I have ever seen have broken on the fork leg, not the steerer, probably by design so that the most likely part to break is at least in a location that can be inspected.
Just when you think the BF "expert" opinions can't get worse...
StanSeven is offline  
Old 11-01-12, 09:45 AM
  #74  
Senior Member
 
rdtompki's Avatar
 
Join Date: Nov 2008
Location: Hollister, CA
Posts: 3,957

Bikes: Volagi, daVinci Joint Venture

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 3 Times in 2 Posts
I have a Wound-Up CF fork on our tandem. I developed some blisters and delamination in the clear coat and was advised by the manufacturer to have it re-coated. They indicated that the clear coat served to protect the CF from UV. Now, in reality, the fork is only exposed to UV during an actual ride and I could have self-treated the affected area. I did get the fork re-coated primarily for cosmetic reasons. I'm not suggesting this potential degradation mechanism had anything to do with the OP's fork failure, just passing the info on.

The Wound-up fork is tandem-specific and weighs a ton and I don't even have the disc-specific fork. Taking some hits on a tandem is almost inevitable since last second maneuverability has it's limit and bunny-hopping is a non-starter. I would hope that the fork is the component designed with the greatest safety factor; maybe someone in the bicycle industry in chime in an describe the design criteria for forks, CF and otherwise.
rdtompki is offline  
Old 11-01-12, 10:51 AM
  #75  
Descends like a rock
 
pallen's Avatar
 
Join Date: Oct 2010
Location: Fort Worth, TX
Posts: 4,034

Bikes: Scott Foil, Surly Pacer

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 7 Post(s)
Liked 16 Times in 8 Posts
crazy. snapped off pretty clean. No idea how that could happen. Glad you are OK.
pallen is offline  


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.