Build Log: Long distance Fix
#1
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
Build Log: Long distance Fix
well since i have been doing these logs for some of the conversions i have done i thought it would be fun to do one for my first really nice build. i am finally replacing the black schwinn sprint (although i will never really get rid of it)
i have put thousands of miles on that bike and i love it but to tell the truth Chimblysweeps janie put me over the top as far as wanting a new bike. but anyways, the 6lb frame has to go.
it will be in the same vein though 73/74 degree angles with a slightly raised BB for a sport road geometry. i am using a light tubeset since i am right around 125lbs it will be a mix of OX platinum, ultra SS, and S3 from true temper.
the lugset is from henry james check em out here and the fork will most likely be a carbon model (blasphemy) i know most in here hate carbon but for 100 plus mile rides i appreciate it. (and it will be light) it will have a 1" head tube though so it will be a mix of classic parts that work well and some modern touches as well.
the lugs tubeset and brazeons were ordered today (minus the BB shell which is out of stock till next week) and i expect them to be in by friday so i can start measuring and filing. so check back as i will update this thread as much as possible so i can keep a nice running log from start to finish.
so here is my tenative parts listing
wheelset: Silver Phil's laced to something light 32h
BB: Phil
Headset: king
Seatpost:thompson silver
Crank: stronglight 165's W/ 48T ring 1/8
Pedals: eggbeater SL's
Stem: nitto
Bars Nitto TT bars or possibly Road drops
Brake: 105
seat: brooks B-17n chopped or White rolls
cogs: EAI 1/8 17t and 19t or 15t depending on where i am
Chain:KMC silver 1/8
i have put thousands of miles on that bike and i love it but to tell the truth Chimblysweeps janie put me over the top as far as wanting a new bike. but anyways, the 6lb frame has to go.
it will be in the same vein though 73/74 degree angles with a slightly raised BB for a sport road geometry. i am using a light tubeset since i am right around 125lbs it will be a mix of OX platinum, ultra SS, and S3 from true temper.
the lugset is from henry james check em out here and the fork will most likely be a carbon model (blasphemy) i know most in here hate carbon but for 100 plus mile rides i appreciate it. (and it will be light) it will have a 1" head tube though so it will be a mix of classic parts that work well and some modern touches as well.
the lugs tubeset and brazeons were ordered today (minus the BB shell which is out of stock till next week) and i expect them to be in by friday so i can start measuring and filing. so check back as i will update this thread as much as possible so i can keep a nice running log from start to finish.
so here is my tenative parts listing
wheelset: Silver Phil's laced to something light 32h
BB: Phil
Headset: king
Seatpost:thompson silver
Crank: stronglight 165's W/ 48T ring 1/8
Pedals: eggbeater SL's
Stem: nitto
Bars Nitto TT bars or possibly Road drops
Brake: 105
seat: brooks B-17n chopped or White rolls
cogs: EAI 1/8 17t and 19t or 15t depending on where i am
Chain:KMC silver 1/8
Last edited by the locust; 05-15-06 at 02:17 PM.
#4
this bike is an aqueduct

Joined: Jan 2004
Posts: 1,073
Likes: 2
From: Gainesville, FL
Bikes: Villin custom touring, Medici Pro Pista, KHS Alite1000, Windsor fixed commuter
Sweeeet.
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Villin custom touring | Raleigh XXIX | Medici Pro Pista | 1978 Schwinn Stingray
Villin custom touring | Raleigh XXIX | Medici Pro Pista | 1978 Schwinn Stingray
#5
King Among Runaways
Joined: Mar 2005
Posts: 4,215
Likes: 1
From: MKE
Bikes: 2004 Bianchi Pista, Cannondale Track, Soma Pake, Schwinn Breeze
You'll never be able to replace the Schwinn in your heart!
Also, people on here have bad things to say about Stronglight - crappy, untrue chainrings, in short.
Also, people on here have bad things to say about Stronglight - crappy, untrue chainrings, in short.
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"I owe everyone an apology" - hyperrevue
"I owe everyone an apology" - hyperrevue
#8
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
Originally Posted by hyperRevue
You'll never be able to replace the Schwinn in your heart!
Also, people on here have bad things to say about Stronglight - crappy, untrue chainrings, in short.
Also, people on here have bad things to say about Stronglight - crappy, untrue chainrings, in short.
#9
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
Originally Posted by mcatano
Are you doing that by hand?
#10
or tarckeemoon, depending
Joined: Dec 2005
Posts: 7,017
Likes: 2
From: the pesto of cities
Bikes: Davidson Impulse, Merckx Titanium AX, Bruce Gordon Rock & Road, Cross Check custom build, On-One Il Pomino, Shawver Cycles cross, Zion 737, Mercian Vincitore, Brompton S1L, Charge Juicer
Originally Posted by the locust
Chimblysweeps janie put me over the top as far as wanting a new bike.
#11
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
frame design is almost complete. i just need to go back over it and verify that everything is as it should be
Edit: scroll down for corrected drawings i f'ed these up when i saved em.
Edit: scroll down for corrected drawings i f'ed these up when i saved em.
Last edited by the locust; 05-18-06 at 12:00 PM.
#12
Geek Extraordinaire
Joined: Feb 2006
Posts: 1,769
Likes: 0
From: Long Beach, CA
Bikes: Bianchi Advantage Fixed Conversion; Specialized Stumpjumper FS Hardtail
It looks like there could be some mean toe overlap...
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I'd rather have a bottle in front of me than a frontal lobotomy.
Sintesi Conversion Serotta Track
I'd rather have a bottle in front of me than a frontal lobotomy.
Sintesi Conversion Serotta Track
#13
I dont know how proficient you are in graphics but if youre looking for some help with logos or stickers i can help you out with that sort of stuff. That bike should be amazing when its done.
#15
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
more Design work
some more designs for the bike
since it wont have a rear brake this is going to be the brake bridge, it will be cut from 3/16 stainless plate. the clearance on it will be pretty close, i am estimating ~1/4" with 23c's at 120psi
this will be the BB cutout. serves 2 purposes 1. drainage 2. shows off the sex that is a Phil bb
since it wont have a rear brake this is going to be the brake bridge, it will be cut from 3/16 stainless plate. the clearance on it will be pretty close, i am estimating ~1/4" with 23c's at 120psi
this will be the BB cutout. serves 2 purposes 1. drainage 2. shows off the sex that is a Phil bb
#17
King Among Runaways
Joined: Mar 2005
Posts: 4,215
Likes: 1
From: MKE
Bikes: 2004 Bianchi Pista, Cannondale Track, Soma Pake, Schwinn Breeze
The bridge is ****ing hot.
I'm totally going to copy you when we build my bike
I'm totally going to copy you when we build my bike
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"I owe everyone an apology" - hyperrevue
"I owe everyone an apology" - hyperrevue
#18
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
Originally Posted by Kiecker
I heart The Locust
Originally Posted by hyperRevue
The bridge is ****ing hot.
I'm totally going to copy you when we build my bike
I'm totally going to copy you when we build my bike

but my only problem is i cannot make up my mind about the parts for the final build.
phil's = high flange or low
cranks = stick with the stronglights or buy SG 75's
bars =drop or bullhorns ergo or classic
plus all the other little things like bar tape color paint scheme and stuff like that is keeping me up at night... fun but annoying, i jut need to get the tubes and start filing and then that stuff will take care of its self when the time comes.
Last edited by the locust; 05-19-06 at 06:55 AM.
#20
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
the final peice is here now comes the fun part.
i will start by drilling out the majority of the locust and then finishing it up with needle files and a dremel tool.

i will start by drilling out the majority of the locust and then finishing it up with needle files and a dremel tool.

#22
Definitely hot. If you give a description (brief, even) of how you make that headbadge, that would be awesome. It seems like the sort of task that would be within reach of the not-too-hardcore hobbyist. Someday I'd like to make a hammer and sickle to put on my Sputnik.
#23
Thread Starter
1FG
Joined: Dec 2004
Posts: 206
Likes: 0
From: Big Whiskey
Bikes: late 70's fixed schwinn
ok to make a headbadge what you need to do is get a good pic of what you want to cut out. first, simplify it as much as possible, the sickle and hammer will be perfect for this.
scale it down so it will fit on your headtube, then print it out onto sticker paper.
buy a sheet of 16ga. stainless and stick the sticker onto the stainless.
then buy a jewlers saw and drill some holes near the edges of your design. insert the saw into the hole and start cutting.
a long time later you will have a rough design. then you must clean up the edges of the design with jewlers files.
now you must polish the stainless. use successivly finer grits of sandpaper untill you are down to 1000 grit.
then find a pipe the same size as your headtube and use a rawhide mallet or rubber mallet to bend your cutout design around the pipe.
then get some silver brazing wire and braze the design to the headtube being carefull not to overheat the design.
polish with polising compound and have your frame painted or powdercoated.
scale it down so it will fit on your headtube, then print it out onto sticker paper.
buy a sheet of 16ga. stainless and stick the sticker onto the stainless.
then buy a jewlers saw and drill some holes near the edges of your design. insert the saw into the hole and start cutting.
a long time later you will have a rough design. then you must clean up the edges of the design with jewlers files.
now you must polish the stainless. use successivly finer grits of sandpaper untill you are down to 1000 grit.
then find a pipe the same size as your headtube and use a rawhide mallet or rubber mallet to bend your cutout design around the pipe.
then get some silver brazing wire and braze the design to the headtube being carefull not to overheat the design.
polish with polising compound and have your frame painted or powdercoated.
#24
You're the man, locust / You're the locust, man. That doesn't sound too hard. I'd probably skip the brazing part, though, and just go with rivets/screws. I'm not quite ready to repaint the whole frame.
Good luck with your bike! I'm looking forward to seeing it on the FGG.
Good luck with your bike! I'm looking forward to seeing it on the FGG.
#25
so if you haven't yet decided on parts for your build, especially crankset, I'm gonna go ahead and recommend the Miche crankset w/ chainring. Couple with a set of silver polished high flange Phils, wow ...
If you're going to be using this for long distance riding, I'd probably stay away from the drops. Ergo bars would probably work with some dummy hoods on 'em; I really love my Profile Design TT bars for their numerous hand positions.
If you're going to be using this for long distance riding, I'd probably stay away from the drops. Ergo bars would probably work with some dummy hoods on 'em; I really love my Profile Design TT bars for their numerous hand positions.







