What an idiot, or How I Learned To Hate Cable Routing
#1
What an idiot, or How I Learned To Hate Cable Routing
At work now, just made the blunder of trying to change the cable config on my commuter. The bar end shifters did not follow the line of the bars, instead just coming out of the bar ends and into the barrel adjusters. I have some sweet new Jagwire grey housing I brought with me to get the job done at lunch.

After unwrapping the bars (I always double wrap) and cutting the crimp off the end, then taping the new housing along the intended route, realized my mistake of now having a cable about two feet too short
Instead of re-wrapping the old way, going to ride home in the tall gear and attend to this matter upon arrival with the new cable I forgot to pack on the trip to work
After unwrapping the bars (I always double wrap) and cutting the crimp off the end, then taping the new housing along the intended route, realized my mistake of now having a cable about two feet too short
Instead of re-wrapping the old way, going to ride home in the tall gear and attend to this matter upon arrival with the new cable I forgot to pack on the trip to work
#2
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Joined: Apr 2007
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From: Munising, Michigan, USA
Bikes: Priority 600, Priority Continuum, Devinci Dexter
I did my first-ever bar wrap earlier this week. After wrapping the bars, I went for my first ride and realized that I had neglected to wrap the brake cables under the bar tape. Oops!
#4
Well, what I did not take into consideration is that the old housing was this much shorter because it was not wrapped beneath the tape. Changing the route of the shifter -> derailleur changed the length of the cable, and not in a way that helped me
#6
As it is right now, I have full motion. It seems to be the way it was intended. The bar end shifters come with about a 6" guide, at which point I assume the housing is intended to emerge from the tape. I've done some reading, and as long as quality housing/cable are used, [friction] shouldn't be an issue when routing all the way through the bars.
#7
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From: Somewhere North of Detroit and moving fast!
Bikes: 1976 Fuji America 1980 Fuji America 1984 Fuji America TS V 1982 Fuji Royale II 1993 Trek 970 1997 Trek 5000 2004 Trek Calypso 2007 Trek Portland 2008 Surly LTH
I routed my cables this way -
#9
As it is right now, I have full motion. It seems to be the way it was intended. The bar end shifters come with about a 6" guide, at which point I assume the housing is intended to emerge from the tape. I've done some reading, and as long as quality housing/cable are used, [friction] shouldn't be an issue when routing all the way through the bars.
#10
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Joined: Jul 2006
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From: El Segundo, Ca.
Bikes: '93 Performance R203, '83 Bianchi 980
i routed mine under the tape like yours, but brought the right housing to the left cable stop,
and the left housing to the right cable stop. this produces a gentle curve that doesn't rub
on the sides of the head tube. then you cross the cables under the down tube to get them
to the proper groove under the bottom bracket. if your cables are routed over the bottom
bracket, this won't work.
and the left housing to the right cable stop. this produces a gentle curve that doesn't rub
on the sides of the head tube. then you cross the cables under the down tube to get them
to the proper groove under the bottom bracket. if your cables are routed over the bottom
bracket, this won't work.
#11
Under the tape works fine for friction but may cause issues with indexed systems... servicing the shifters and cables is easier when you run the cable housings outside or part way out and results in a shorter shift cable. This is important to know as not all shifter cables are long enough to be wrapped under the bars on some bikes.
#13
i routed mine under the tape like yours, but brought the right housing to the left cable stop,
and the left housing to the right cable stop. this produces a gentle curve that doesn't rub
on the sides of the head tube. then you cross the cables under the down tube to get them
to the proper groove under the bottom bracket. if your cables are routed over the bottom
bracket, this won't work.
and the left housing to the right cable stop. this produces a gentle curve that doesn't rub
on the sides of the head tube. then you cross the cables under the down tube to get them
to the proper groove under the bottom bracket. if your cables are routed over the bottom
bracket, this won't work.
#14
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Joined: Jun 2008
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From: Somewhere North of Detroit and moving fast!
Bikes: 1976 Fuji America 1980 Fuji America 1984 Fuji America TS V 1982 Fuji Royale II 1993 Trek 970 1997 Trek 5000 2004 Trek Calypso 2007 Trek Portland 2008 Surly LTH
Under the tape works fine for friction but may cause issues with indexed systems... servicing the shifters and cables is easier when you run the cable housings outside or part way out and results in a shorter shift cable. This is important to know as not all shifter cables are long enough to be wrapped under the bars on some bikes.
Excellent point! I have also ran cables coming out just below the levers
Last edited by vettefrc2000; 05-20-10 at 10:46 PM.
#16
#17
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From: Somewhere North of Detroit and moving fast!
Bikes: 1976 Fuji America 1980 Fuji America 1984 Fuji America TS V 1982 Fuji Royale II 1993 Trek 970 1997 Trek 5000 2004 Trek Calypso 2007 Trek Portland 2008 Surly LTH
#18
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Joined: Jul 2006
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From: El Segundo, Ca.
Bikes: '93 Performance R203, '83 Bianchi 980
#19
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From: Wilmington, DE
Bikes: 2016 Hong Fu FM-079-F, 1984 Trek 660, 2005 Iron Horse Warrior Expert, 2009 Pedal Force CX1, 2016 Islabikes Beinn 20 (son's)
The friction is practically non-existent. The tensile load is small enough that there is barely any force pressing the two cables against each other. This routing is not possible if you want to use a third bottle cage under the down tube though (assuming your frame has those mounts). The cage will interfere with the crossing of the cables.
#20
Whelp, after getting home and evaluating the work involved, I looked at the undisturbed rear derailleur cable/housing and decided it really looks good the way it is. The servicing issue exists no matter how you route the cables as the bars must be unwrapped all the way to the shifter to change housing or cable anyway.
#21
You can change cables without unwrapping the bars but have to be sure you have some clean cable ends... it is sometimes easier if you remove the shifter pod when you are threading in the new cable.
#23
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