Brake caliper bolt size
#1
Thread Starter
Senior Member



Joined: Sep 2008
Posts: 8,902
Likes: 2,987
From: Elwood Indiana
Bikes: they change so much I'm tired of updating this
Brake caliper bolt size
I have a nice set of Campy brake calipers, but the mounting bolt threads are screwed up. I need to buy a die to chase the threads. Does anyone know the correct thread size and pitch?
__________________
Semper fi
Semper fi
#2
Not so New

Joined: Oct 2007
Posts: 506
Likes: 414
From: Libertyville, IL.
Bikes: I haven't counted lately
#3
Senior Member
Joined: Jul 2021
Posts: 787
Likes: 387
Take the nut to a hardware store, and they should be able to find and give you the appropriate bolt. Ace Hardware?
I have a nice mom-and-pop neighborhood hardware store nearby. I recently took the broken, rusted nut from my brake caliper, and the generous owner took a minute of his time to help me find the appropriate thread and size nut and bolt. They sell nuts and bolts loose. I think I spent about a buck, or a buck and a half, for both the bolt and nut. Well, the bolt was a tad longer than the stock one.
I have a nice mom-and-pop neighborhood hardware store nearby. I recently took the broken, rusted nut from my brake caliper, and the generous owner took a minute of his time to help me find the appropriate thread and size nut and bolt. They sell nuts and bolts loose. I think I spent about a buck, or a buck and a half, for both the bolt and nut. Well, the bolt was a tad longer than the stock one.
#4
- the bolt is chrome-plated, which kills cutting tools.
- (recycling some verbiage I wrote in a different thread) The problem is, how do you start a threading die on a screw with the first couple threads mangled? There's no way to start it in-phase with the good threads farther down, so the die will probably start cutting out of phase with the good threads, and ruin all the threads, even the previously-good ones. I'm not even talking about the problem of starting the die aligned with the axis of the part; that can be achieved on a lathe, or with some sort of custom-made pilot on the die holder (but you have to make the pilot, it's not a stock part anyone sells). But no amount of skill or technology will overcome this phasing problem; only blind luck will save you, maybe one out of a thousand tries.
But me, even though I have the die, I'd probably re-shape the bad threads with a triangle file, and magnifiers to see what I'm doing. Optivisor FTW! Maybe if your eyes are younger than mine you can do it without magnification. I know a real Optivisor is kind of expensive, but there are generics that are much cheaper.
Pro tip: attach a small headlamp to the Optivisor, for bright light right where you're looking. Not the kind made for outdoor use like jogging at might, they have a narrow beam. For close-up work, you want a flood or "floody" beam shape, else the little spot of light is never right where you're looking. I use a Zebralight. Expensive, but they will change your life, so useful in the shop I use mine every day. (Again, knock-offs can be much cheaper, if you don't need Zebralight-level quality.) I have several, and one stays attached to the Optivisor with zip ties. If you get the type that takes a 18650 lithium battery (longest lasting), you'll also need a charger for 18650s, and probably at least two cells so you always have one charged.
#6
Senior Member




Joined: Jan 2014
Posts: 511
Likes: 411
From: San Francisco - it used to be nice
Bikes: 1970 Alex Singer, 63 Hetchins, 75 Motobecane Townie, more . . .
Stainless is soft - especially the mystery metal cheap fasteners from China. The home made improvised die should be IMHO a Grade 5 or 8 regular steel nut. You'll probably need a tiny carbide burr to cut a groove in them.
#7
Full Member

Joined: May 2023
Posts: 370
Likes: 2,308
From: Big Sur California
Bikes: 1946 Holdsworth Cyclone, 1969 Cinelli SC, 1972 Raleigh Pro, 1973 Merz road bike, 1974 Alex Singer Sportif, 1974 Merz track bike, 1975 Teledyne Titan, 1976 Ritchey road bike, 1977 DiNucci built Merz track bike, 1977 (?) Exxon Graftek, many more!
Why not just ask for a functional pivot bolt? I have a bunch of these, this would be cheaper than a die! Jim Merz
#8
https://boulderbicycle.bike/2012-Cam...ice-price.html
$23 plus shipping. Only fits if the one you need is a front, for external (not recessed) nut. Or it sounds like Jim Merz has just the one you need, and his asking prices are always reasonable.
But the OP didn't say what model or vintage of Campy brake, so if it's some more modern brake like a dual-pivot, all bets are off.
General rule: Pics or it didn't happen!
$23 plus shipping. Only fits if the one you need is a front, for external (not recessed) nut. Or it sounds like Jim Merz has just the one you need, and his asking prices are always reasonable.
But the OP didn't say what model or vintage of Campy brake, so if it's some more modern brake like a dual-pivot, all bets are off.
General rule: Pics or it didn't happen!
Last edited by bulgie; 09-01-25 at 11:30 AM.
#9
Thread Starter
Senior Member



Joined: Sep 2008
Posts: 8,902
Likes: 2,987
From: Elwood Indiana
Bikes: they change so much I'm tired of updating this
It’s a Nuovo Record front caliper, recessed bolt. I can get the nut started a few good turns then it get to tight to go any further. I’ll get the die and have a go at before I look for alternatives. Thanks
__________________
Semper fi
Semper fi
#10
Oh that's good, if the nut starts then the die will too. Good luck!
#11
Old fart



Joined: Nov 2004
Posts: 26,411
Likes: 5,350
From: Appleton WI
Bikes: Several, mostly not name brands.
Pro tip: attach a small headlamp to the Optivisor, for bright light right where you're looking. Not the kind made for outdoor use like jogging at might, they have a narrow beam. For close-up work, you want a flood or "floody" beam shape, else the little spot of light is never right where you're looking. I use a Zebralight. Expensive, but they will change your life, so useful in the shop I use mine every day. (Again, knock-offs can be much cheaper, if you don't need Zebralight-level quality.) I have several, and one stays attached to the Optivisor with zip ties. If you get the type that takes a 18650 lithium battery (longest lasting), you'll also need a charger for 18650s, and probably at least two cells so you always have one charged.

https://www.amazon.com/YOCTOSUN-Rech...=sr_1_6?sr=8-6
Affordable, and several magnifiers are included.
#12
Senior Member


Joined: Nov 2013
Posts: 2,406
Likes: 1,590
From: Near Pottstown, PA: 30 miles NW of Philadelphia
Bikes: 2 Trek Mtn, Cannondale R600 road, 6 vintage road bikes
I’ve had good outcomes with thread files. Good for various bolt diameters and you can start on the undamaged section of thread and work back towards the damaged end. Nice to have a set in the shop. I’ve not had good outcomes with triangle files.
YMMV
YMMV
#13
But thread files are more expensive; triangle files are more expendable. The chrome on a Campy brake bolt is very hard and will dull your thread file rapidly if not immediately.





